Texas Distiller and Texas Farmer Collaborate on All Texas Mashbill

 In Blog

When a farmer sells her grains to a grain elevator she may or may not know where those grains end up. They could go to feed animals, to make bread, or any number of other end products. In today’s growing world of craft spirits, some farmers are choosing to sell their grains directly to distilleries. In fact, many states offer distilleries tax incentives to use a certain percentage of locally produced grains. And in many cases, distilleries use that fact to help sell their products, products that pick up the terroir that’s only available from the local soil, rolling hills or scorching summer heat of Texas.

My Corn Helped to Make that Bourbon!

Natasha and John Sawyer are farmers in central Texas. Their Sawyer Farms in Hillsboro, Texas, is now the sole provider of corn and wheat that Firestone & Robertson Distilling uses to make its dark-amber bourbon.

Firestone & Robertson Distilling - Bourbon Mashbill

Photo courtesy of Firestone & Robertson Distilling.

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“Bourbon can’t be made without corn, and it’s a process I don’t get to see with our corn that feeds cattle,” John Sawyer says of the portion of his crop devoted to making the spirit. “It’s a lot of fun to go into a store and know I helped make that product on the shelf.”

Sawyer Farms began growing grains specifically for Firestone & Robertson Distilling in 2014 after a tour of the distillery in Fort Worth. A fourth-generation farmer, he says he was looking for diversification for the farm, but had trouble finding an endeavor that would be sustainable for his sizable operation, which primarily grows corn, wheat and grain sorghum.

The farm was already providing grain to the distillery indirectly through a local grain buyer who was supplying Firestone & Robertson Distilling from numerous Texas farms. Coincidentally, the distillery was wanting to move to a single source for wheat and corn, to make it easier to control variety, flavor and taste with more uniform ingredients.

Just back from a one-week distilling course at Moonshine University in Louisville, Kentucky, and ready to get involved, Sawyer and Firestone & Robertson Distilling were able to strike a deal to make Sawyer Farms the distillery’s sole provider of corn and wheat.

“Bourbon is a product that’s actually closer to the farm than many others we could get involved with, and I thought it would be a more interesting use for our corn,” Sawyer says. “It’s a great way to be involved in an industry that I’ve had an interest in for a long time.”

Farmer and Distillery Collaborate on Corn and Wheat Variety

Sawyers Farm - John Sawyer and people from Firestone and Roberston Distillery

John Sawyer, second from right, with a team from Firestone & Robertson Distilling Co. during the 2017 harvest. Photo by Jim Lincoln.

Sawyer grows yellow dent corn and soft red winter wheat for the distillery — two major ingredients for making bourbon. As stipulated by federal standards, bourbon must be produced in the U.S., and the grain mixture must contain at least 51 percent corn. By investigating crop yield, flavor and alcohol yield, he worked with Firestone & Robertson Distilling for six months before they collectively decided on a single variety of corn and a single variety of wheat. Sawyer keeps the identity of these two varieties preserved at his grain elevator, ensuring that Firestone & Robertson Distilling only receives and uses them for making their bourbon.

Bourbon also must be aged in new, charred-oak barrels, and to be labeled as “straight” bourbon, it needs to age for at least two years. Furthermore, bourbon can have no other added ingredients except water and yeast. Firestone & Robertson Distilling uses a proprietary strain of yeast that was captured from a pecan nut in Glen Rose, Texas.

Other standard ingredients in most bourbons are rye and malted barley. Since Firestone & Robertson Distilling Texas Straight Bourbon includes wheat instead of rye, it is classified as a “wheated bourbon.” However, Sawyer has experimented with growing rye and barley, which are not common crops to his part of Central Texas. Firestone & Robertson Distilling uses this rye and barley, allowing them to make styles of Texas whiskey that normally are devoid of any Texas grains.

Sawyers Farm - John Sawyer and Firestone and Roberston Distiller Ron Arnold

Sawyer Farms John Sawyer and Firestone & Roberston Distilling Head Distiller Ron Arnold. Photo by Jim Lincoln.

From the beginning, Firestone & Robertson Distilling wanted local ingredients, knowing that many Texans will be drawn to the bourbon’s all-Texas mashbill — bourbon-speak for recipe. But the company is quick to point out that incorporating grains from a Hill County farmer offers more to the process than just Texas pride.

“Since working with John, we’ve been able to concentrate on varieties and focus on how they affect the consistency and flavor of our product,” says Rob Arnold, Firestone & Robertson Distilling’s head distiller. “He is willing to experiment, and for us it’s not just to have a good story but also to be able to work closely with him to concentrate on a quality product. Before the grains ever arrive at our distillery — and even before the seeds are planted — Firestone & Robertson Distilling works with John on the farm by focusing on varieties and agricultural practices that will deliver the highest quality grain for making whiskey.”

The Winding Road from Banker to Family Farm

Sawyers Farm - Natasha and John Sawyer

Natasha and John Sawyer. Photo by Jim Lincoln.

A second-generation Farm Credit customer, Sawyer was first elected to the Texas Land Bank Board of Directors in 1999, and is currently a director of Lone Star Ag Credit.

“My dad was helping me get into farming, and I started with Farm Credit because the local commercial banks weren’t keen on doing business with young farmers — the ’80s weren’t fun,” he recalls.

Having worked as a loan officer before joining the family operation, Sawyer has experience on both sides of the desk and draws from his past experience while serving his fellow members.

“When I came back to the farm in the 1980s, I never thought we’d have the funds available at the rates that we do now,” he says. “We’ve been blessed to have these low rates. It takes a lot of money to put in a crop and, in some years, not get a reward. It takes a commitment by a lender and by a producer to stick with it and see it through the cycles.”

The company also produces a popular blended whiskey, and to keep up with demand, it moved into a larger, 112-acre distillery, tasting room and event venue and named it Whiskey Ranch. Of course, that increased demand means more need for Sawyer Farms’ grains, and Firestone & Robertson Distilling has asked Sawyer to consult on several loading- and delivery-related aspects of the new building.

“You never know what opportunity is going to come along,” Sawyer says. “I never would have thought this partnership would blossom like it has, but they are a fun, good group to work with. It’s an exciting thing.”

Adapted from an article in Landscapes Magazine, published by Farm Credit Bank of Texas, Winter 2017.

Firestone & Robertson Distilling’s Texas Straight Bourbon Whiskey

Firestone & Robertson Distilling - Texas Straight Bourbon Whiskey Bottle

Photo courtesy of Firestone & Robertson Distilling.

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